Trust in concrete innovation

Mastering the challenges that the future holds for concrete production requires sustainable solutions: new strategies, innovative engineering, committed employees and trustworthy partners.

The same applies to concrete quality. To achieve concrete products of superior quality, all production elements should be perfectly sychronized and combined with a high-caliber mixing process.

Integrated Partnership

Shaping the Future is Teamwork.

Today more than ever before, WIGGERT sees itself as a team player who works in partnership and embraces the development of added value for our customers.

Our customers value our technical know-how and many years of experience in the various fields of application of concrete.
Customers and partners worldwide appreciate that WIGGERT offers a clear definition of services, compliance with available budgets, adherence to deadlines, and quality assurance. In addition, we embrace transparency, fairness and spirit of cooperation.

This mission is also reflected in the company’s philosophy: »Trust in concrete innovation« WIGGERT counts on advanced engineering to meet customer requirements all over the world in an even more flexible and faster way and with superior quality. Together we carry the importance of concrete as a building material ahead into the future.

Core Capabilities

Focus on Customer Requirements.

The primary focus of our team is innovation based on practical experience and customer requirements. Examples of this approach are new developments and technical advancements such as our flying bucket systems, new style aggregate bins or antistatic mixing tools.

Engineering

Our engineers have specific experience in the development and industrial manufacturing of plants for all kinds of concrete products. An emphasis is placed on the integration of our plants and the components into subsequent production systems run by our customers.

Another goal for our engineers is the modularization of essential plant components. Such developments will allow WIGGERT to dramatically reduce delivery periods for our concrete batching & mixing plants – a clear advantage for our customers. In addition, the R&D department continuously strives to design even more robust plants that are easy to maintain. This contributes to meeting WIGGERT customers’ demand for consistently high concrete quality.

Provision of Services

Our target is to ensure plant operation with minimal downtime and concrete production of consistent quality. Our “After-Sales” service includes readily availability of spare parts, remote plant maintenance, as well as training programs for mechanical and electrical maintenance and plant operation.

Systems, Products & Plants

In terms of production and automation technologies of the future, we rely on up-to-date industrial processes and increased digitalization, such as direct data exchange between our concrete batching & mixing plants and their controls with ERP systems like SAGE, PROGRESS or strategic enterprise software.
Through German Engineering WIGGERT is able to offer all key components from a single source.

Trust, Service & Innovation …

… is what we believe in.

When teaming up with our customers, we bring our know-how and our experience to the table and create the basis for a needs-oriented and economic cooperation. For our customers this translates to professional skills, target-orientation and adherence to deadlines from the very beginning.

As a single-source supplier, we operate worldwide with our services ranging from development via assembly up to the integration into existing facilities – backed
up by global Life Cycle-Support.

Direct contact with our experts on customer sites and our technical departments helps to identify and solve critical aspects at an early stage.

Our Service & Support enables our customers to keep their plants updated, so that they incorporate the latest state-of-the-art technologies, and extend the life of their concrete batching & mixing plants.
It is a pleasure for us to help shape your future with personal commitment, quality, innovation and an understanding of the challenges that you are facing.

Our Fields of Business

GREENFIELD
EXTENSION OF EXISTING PLANTS
COMPONENT EXCHANGE
UPDATE – RENEWAL OF EQUIPMENT
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With in-depth industry expertise and know-how we manufacture 
innovative products and plants for concrete production.

For more than 50 years WIGGERT has been designing and manufacturing customized concrete mixing and transport systems, mainly for International markets, at the Karlsruhe headquarters in Germany. Plants exclusively »made in Germany – made in Karlsruhe« are mainly used in industrial manufacturing of all kinds of concrete products.

Whether a huge precast factory for sewage pipe production in Texas, facade elements production for housing construction in Poland, or prefabricated plug-in units for bathrooms and kitchens in Asia: WIGGERT customers worldwide use concrete as a versatile material for their important projects. Consistent quality is of the essence, as lasting and sustainable concrete products can only be made from high-performance material.

Ensuring proper concrete quality is WIGGERT’s mission and the company has developed from an experienced plant manufacturer into a competent and committed team player who supports customers in finding solutions for their future challenges in concrete production.

Precast Concrete Elements

Paving stones
Walls & Double Walls
Pipes
Pipes & Manholes
Tunnel elements
Hollow Ceilings & Slabs
Boxes & Rings
Precast concrete parts of all kinds
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Examples of products manufactured with our concrete mixer plants.

WIGGERT is one of the market leaders worldwide when it comes to the production of concrete that is then used for infrastructure projects, precast elements, hollow core floorings, pipes, pavers, blocks, roof tiles and similar products.
Concrete production can be accomplished with just one mixer, or more sophisticated plant designs with several mixers in conjunction with our flexible transport system.

Fields of Application

Facade elements
Concrete elements for house construction
Architectural concrete
Infrastructure Components
Infrastructure Components
Concrete pavements
UHPC
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With detailed industry knowledge and know-how, we manufacture plants and components for the production of concrete elements for demanding applications.

With comprehensive industry expertise, we manufacture plants and components for the production of concrete for sophisticated precast elements.

Plant Components

Planetary Countercurrent Mixer
Twin Shaft Mixer
Concrete Transport
Aggregate dosing & weighing
Belts & Elevators
Aggregate Storage & Bins
Automatic cleaning systems
System automation
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Plant Components and System Products – made in Germany.

» Concrete Distributor

» Flying Bucket System with Rollover Bucket

» Segmental Batching Gates

» Concrete Holding Hoppers for Flying Bucket Systems

» Weigh-belts in Aggregate Storage Bins

» Batching Gates for Coarse and Fine Batching

» Aggregate Storage Facility

» Aggregate Loading Systems

» Ice Dosing

» Steel Fibre Dosing

» Plant Automation

» Moisture Measurement

» APP for Plant Production Data

» Automatic Cleaning Systems

Implementation of Plant Projects

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WIGGERT designs and supplies plants to customers worldwide for a future-oriented concrete production.

We develop and optimize your project in cooperation with you. Our goal is a clear definition of services, binding quality standards, compliance with deadlines and fixed costs combined with risk mitigation. During the operational lifetime of the equipment we offer ongoing support including inspections, plant maintenance recommendations and online monitoring.

Plant Automation

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The WCS Control System – the center piece of the WIGGERT concrete batching & mixing plant.

WCS-Control-System Based on Microsoft Windows operating system and a Siemens PLC, the WCS Control System offers an easy and concise control of all plant functions, including mixer status, moisture correction, plant status, mix design and inventory administration.
  • 1,000 mix designs with parameters for flexible production
  • Sand-water-correction for all aggregates
  • Automatic correction when using moisture measuring devices
  • Manual and automatic tailing correction as well as monitoring of batching tolerance and time
  • Consumption statistics for all batched components
  • Concrete production statistics
  • Silo administration and silo content calculation as graphic display
  • Cost calculation program per mix design, per order, or as total value per day and month
  • Maintenance program with reminder
  • Plant diagnosis module for status display of inputs and outputs in the PLC for easy trouble- shooting
  • Test run at workshop with plant simulation
  • Complete documentation in electronic format
App for Information on the Plant Production Data The app developed by WIGGERT displays production data in real time and allows useful data analysis to be accessed worldwide via smartphone. This valuable tool delivers the equipment user compact, real-time control of production equipment and can be accessed on site, as well as from any remote location.

WIGGERT Top-News

Mileage total of 228.7 km

On the last weekend in September, we held our almost traditional charity run for the benefit of the Sterntaler children’s hospice.

BAUMA 2022 – WIGGERT says thank you.

BAUMA, the world’s largest trade fair for construction and building material machines, mining machines, construction vehicles and construction equipment, has been a fixed date in WIGGERT’s calendar for many decades.

WIGGERT & Co. GmbH
Wachhausstr. 3b | 76227 Karlsruhe, Germany | Tel.: +49 721 94346-0 | Fax: +49 721 94346 99 | E-Mail: info [at] wiggert [dot] com